Gear Manufacturing Technology Update October 16, 2024

Combi Honing of Gears

Due to the tight tolerances and the noise sensitivity of transmission components, hard finishing by grinding or honing is indispensable. Gear honing proves to be particularly advantageous since honed surfaces have proven to result in lower noise behavior than ground surfaces due to their specific, curved surface structure. Gear honing is also well suited for the hard finishing of gears with interfering contours, as is the case with the smaller gear on stepped pinions.

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Hard Fine Machining of E-Components in the Border Area of Quality Requirements and Productivity

Using the appropriate grinding methods, such as generative grinding, gear wheels can be hard-finished very quickly and cost-effectively. This technique can be used very effectively to create flank modifications (crownings, reliefs, biases, etc.). Design engineers can take advantage of the flank modification capabilities of grinding machines and specifically design the gear mesh for wider load and RPM ranges, to reduce the impact excitation caused by premature meshing of deformed teeth.

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Gear Grinding Doesn’t need to be so Difficult

Deliver exceptional results on time, every time. Are you Ready?

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Over 60 years, engineers have relied on Spiroid® gearing.

From robotics to aerospace, our gears provide the most compact, highest torque and customizable solutions on the planet. It’s the perfect balance of torque, efficiency and ratio flexibility.
Find out if Spiroid Gearing is the best fit for your application. Consult our engineers directly today at 320-762-7133.

VISIT OUR CASE STUDY LIBRARY

Gear Manufacturing Technology Update October 16, 2024
Combi Honing of Gears Due to the tight tolerances and the noise sensitivity of transmission components, hard finishing by grinding or honing is indispensable. Gear honing proves to be particularly advantageous since honed surfaces have proven to result in lower noise behavior than ground surfaces due to their specific, curved surface structure. Gear honing is also well suited for the hard finishing of gears with interfering contours, as is the case with the smaller gear on stepped pinions. Read More Hard Fine Machining of E-Components in the Border Area of Quality Requirements and Productivity Using the appropriate grinding methods, such as generative grinding, gear wheels can be hard-finished very quickly and cost-effectively. This technique can be used very effectively to create flank modifications (crownings, reliefs, biases, etc.). Design engineers can take advantage of the flank modification capabilities of grinding machines and specifically design the gear mesh for wider load and RPM ranges, to reduce the impact excitation caused by premature meshing of deformed teeth. Read More
[sponsored content] Gear Grinding Doesn’t need to be so Difficult Deliver exceptional results on time, every time. Are you Ready? Are you Ready? [sponsored content] Over 60 years, engineers have relied on Spiroid® gearing. From robotics to aerospace, our gears provide the most compact, highest torque and customizable solutions on the planet. It’s the perfect balance of torque, efficiency and ratio flexibility. Find out if Spiroid Gearing is the best fit for your application. Consult our engineers directly today at 320-762-7133. VISIT OUR CASE STUDY LIBRARY
MAR – a landmark in the world of grinding machines Natural granite machine beds Electro spindles Torque rotating grinding wheel turret Ball screws or linear motor technology Glass scales Multi-wheel OD/ID platforms available Siemens or Fagor CNC controls Universal Torque workhead with integrated angular position control MAR designed simplified HMI Compact machine design Read More	Finish in First With its application versatility and flexibility, the Gleason 1200G Profile Grinding Machine is the ideal solution for fine finishing larger gears up to 1,250 mm diameter, delivering exceptional grinding performance for particularly large profile depths. For even larger gears, we have you covered: More Information	Solar Atmospheres Now Offers Oil Quenching Capabilities Solar Atmospheres provides low pressure carburizing (LPC) in vacuum to increase the surface hardness/strength of gearing for improved friction and wear. LPC delivers clean parts with less distortion reducing post process finishing operations, and costs. For lower hardenability alloys and/or to attain higher core hardness on gears, Solar now offers vacuum oil quenching! Read More

Your gear machine is in stock for immediate delivery The right machine, right now. Gear hobbers, gear shapers and gear grinders – all in stock at NIDEC Machine Tool America for immediate delivery. Order today – on your floor within two weeks within North America. Get productive – call Scott Knoy today at 248-756-5017! Read More	Unlock Your Team’s Potential with the AGS Learning Center! Discover cutting-edge online training for your workforce on Gear Process Engineering, Preventing Handling Damage, and more. For your leaders, don’t miss our Tech Talk Series featuring industry experts sharing their insights on the latest technologies and methods! Elevate the skills of your team and drive success today! Read More	Vacuum Furnace Options for Hardening and Carburizing Surface Combustion engineers vacuum heat treat furnaces with modular designs that are customizable to uniquely meet production and part specifications. Achieve lower distortion with high pressure gas quenching, available in Single or Multi-Chamber layouts. Ask about vacuum carburizing in 2-chamber vacuum furnaces or about vacuum marquench furnace designs. Read More

LGG 700 M: The manual grinding machine Liebherr offer a manual generating and profile grinding machine for small batch sizes and outstanding flexibility. The machine is loaded exclusively manually. With the help of a handling device (crane) mounted on the machine roof and a NC swiveling steady rest, manual loading is considerably simplified. Read More	oelheld’s DiaGrind: Increased Productivity & Cost Efficiency Conquer your gear manufacturing challenges with oelheld’s DiaGrind series. Increase grinding wheel and cutting tool life, reduce grinding burn and burrs, gain excellent air release properties, and achieve machine cleanliness – all with DiaGrind. Successfully used on gear hobbing, grinding and shaping applications. Read More	Join us for How to Read and Interpret a Gear Inspection Chart AGMA is hosting our How to Read and Interpret a Gear Inspection Chart on December 3, 2024 online! For more information such as dates and times and registration deadline, click on the link below. Register Now