Gear Manufacturing Technology Update December 7, 2022 | ||
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Tooth Root Bending Strength of Shot-Peened Gears Made of High-Purity Steels up to the VHCF RangeOne approach to strengthen the tooth root of gears is to shot-peen the tooth root fillet. This results in higher compressive residual stresses in the tooth root area and can lead to a higher tooth root bending strength. However, a drawback is that in the VHCF range, crack initiation can often occur from below the surface at a nonmetallic inclusion. Consequently, a working hypothesis is: the higher the cleanliness, the fewer and smaller-sized the nonmetallic inclusions in the material will be, and therefore the higher the tooth root load carrying capacity of case-hardened, shot-peened gears. This working hypothesis is verified in the framework of this publication.Nondestructive Evaluation of Stresses and Stress-Related Defects in GearsThere are a variety of methods to verify the shot peening process including the Almen strip test, visual analysis including the use of tracer dyes, and direct measurement of induced stresses. It is the latter method, measurement of induced stresses, which provides the only true objective measure which can be compared to expected values from the design and modeling phases. The best and most standardized method for the measurement of stresses is X-ray Diffraction (XRD). | ||
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